Proven Food & Beverage Results
Real improvements achieved by food & beverage manufacturers in 90-day pilots.
18%
Downtime Reduction
Packaging line efficiency improvement
25%
Waste Reduction
Product waste elimination
12%
Yield Improvement
Overall production yield increase
100%
Compliance Score
FDA audit pass rate
Food & Beverage Challenges
FDA compliance and validation requirements
Complete lot traceability and recall capability
Yield optimization and waste reduction
HACCP implementation and monitoring
Allergen management and cross-contamination prevention
Shelf-life and quality consistency
WiseWhy Solutions
Automated lot tracking and genealogy systems
Real-time yield monitoring and optimization
HACCP-compliant process monitoring
Automated allergen management protocols
Quality consistency tracking and control
Regulatory reporting automation
Compliance & Standards
Built-in compliance with food & beverage industry standards and regulations.
FDA Food Safety Modernization Act (FSMA)
HACCP (Hazard Analysis Critical Control Points)
SQF (Safe Quality Food) certification
BRC (British Retail Consortium) standards
Organic and dietary compliance tracking
Customer Success Story
Regional Food Producer Packaging Line Optimization
Multi-Location Food & Beverage Producer
Challenge
Frequent packaging line stoppages causing significant product waste, overtime costs, and customer delivery delays, impacting overall profitability and customer satisfaction.
Solution
Implemented comprehensive real-time line monitoring with automatic changeover optimization, preventive maintenance scheduling, and waste tracking across three packaging lines.
Results Achieved
Line Downtime
Before: 6.8 hrs/weekAfter: 5.6 hrs/week
18% reduction
Product Waste
Before: 4.2%After: 3.1%
25% reduction
Overtime Hours
Before: 280 hrs/monthAfter: 180 hrs/month
35% reduction
Customer Complaints
Before: 12/monthAfter: 5/month
60% reduction
Timeline: 92 days from implementation to full ROI realization
90-Day Implementation Timeline
Structured approach designed specifically for food & beverage manufacturing environments.
1
Safety & Compliance Assessment
Days 1-14- FDA compliance gap analysis and planning
- HACCP critical control point identification
- Allergen flow mapping and risk assessment
- Baseline yield and waste measurement establishment
2
Traceability System Setup
Days 15-45- Lot tracking system implementation and testing
- Barcode and RFID integration across production
- Recipe management and version control setup
- Real-time quality monitoring sensor installation
3
Process Optimization
Days 46-75- Yield optimization algorithm deployment and tuning
- Waste reduction process implementation
- Automated changeover optimization
- Preventive maintenance scheduling integration
4
Validation & Compliance
Days 76-90- FDA compliance validation and documentation
- Recall capability testing and verification
- ROI measurement and business case validation
- Scale-up planning for additional production lines