Proven Automotive Results
Real improvements achieved by automotive manufacturers in 90-day pilots.
Average increase from 68% to 79%
PPM reduction through real-time monitoring
On-time delivery improvement
Manufacturing cost per part
Automotive Challenges
WiseWhy Solutions
Compliance & Standards
Built-in compliance with automotive industry standards and regulations.
Customer Success Story
Major Tier 1 Automotive Supplier Transformation
Leading Global Automotive Parts Manufacturer
Challenge
Declining OEE (68%), increasing customer quality complaints, and missed delivery targets due to unplanned downtime and manual quality processes affecting supplier scorecard ratings.
Solution
90-day pilot implementing real-time monitoring on critical transmission component line with automated SPC, predictive maintenance alerts, and integrated quality management system.
Results Achieved
90-Day Implementation Timeline
Structured approach designed specifically for automotive manufacturing environments.
Assessment & Planning
Days 1-14- Production line assessment and bottleneck identification
- IATF 16949 compliance review and gap analysis
- Supplier scorecard requirements mapping
- Baseline OEE and quality metrics establishment
System Deployment
Days 15-45- OPC UA integration with existing PLC systems
- Real-time SPC implementation and calibration
- Poka-yoke device integration and testing
- Predictive maintenance sensor installation
Process Optimization
Days 46-75- Lean workflow optimization and waste elimination
- Quality alert system fine-tuning and validation
- Operator training and standard work updates
- Automated reporting system configuration
Validation & Scale
Days 76-90- ROI measurement and validation against baseline
- IATF audit preparation and compliance verification
- Expansion planning for additional production lines
- Supplier scorecard improvement documentation